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過濾排糟單元 ( 華藝發明專利 )
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過濾排糟單元 ( 華藝發明專利 )

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描述
過濾槽重點技術:
糖化的批次高低關鍵看過濾槽;華藝公司對過濾槽從宏觀到每一個細節都做了研發改進設計;特別是“結合糖”的快速溶出做了大量的理論研究和實驗,建立了一系列的數學模型,突破了一些列技術難題。使過濾速度提上新的臺階??梢园讶窟^濾操作時間控制在 2 小時以內。
技術突破點:
① 過濾動態控制數學模型:通過巧妙的自控檢測手段來反饋出麥汁濁度、流速及糟層阻力,控制適當的過濾流量、耕刀轉速及升降高度,以保證原麥汁從開始至終都保持順暢,或及時進行必要的糟層處理。
② 過濾耕刀結構及“內洗糟”技術的改進:特殊的恰到好處的耕刀設計結構,對改善糟層的滲濾性有很大的提高。洗糟速度、強度及時間影響麥汁的過濾效率、有害物質的浸出及氧化作用。特別是“內洗糟”技術的應用,使得糟層中“結合糖”的快速溶出對過濾速度的提高,做了大量的理論研究和實驗,建立了一系列的數學模型,并得到工程案例的驗證。
③ 篩板底“相控陣”清洗系統:板底泥狀物若清理不干凈會影響下一鍋次麥汁過濾質量及速度。清洗噴嘴獨特結構的應用,使得噴射角度相互覆蓋,整體“相控陣”布局,使得無清洗死角,不再用人工拆洗篩板,減少勞動強度及篩板的變形。
 
過濾排糟單元 ( 華藝發明專利 )
 
Key technology of fi lter tank: 
The quality of saccharifying depends on the filter tank. Huayi Company has made R&D and improved design from macroscopic aspect to all details. A great number of theoretical researches experiments have been carried out according to the fast dissolving of sugar, and a series of mathematical models have been established, which fi nally solved the technical problem to enhance the fi ltering speed to a new height. The whole filtering operation can be controlled within 2 hours.
 
Technical breakthroughs:
① Dynamic control mathematical model of fi ltration: The wort turbidity, fl ow rate and grain layer resistance ,proper fi ltering fl ow control, raker revolving speed and lifting height, are fed back through the master automatic control inspection means to ensure the wort to maintain smooth from the beginning to the end or execute necessary grain layer treatment timely by controlling the appropriate leaching fl ow, raker revolving speed and rise and fall height.
 
② Improvement of fi ltering raker and inner washing grain technology: 
The special raker structure designed to a nicety is very helpful for the improvement of percolation property of the grain layer. The grain washing speed, intensity and time will influence the filtering efficiency of wort, leaching of harmful substances and oxidation. Especially, the application of washing tank technology makes the rapid digestion of the combined saccharides increase the fi ltering speed. A great number of theoretical researches and experiments have been carried out, and a series of mathematical models have been established, which is verifi ed by project cases.
 
③ Improvement of the cleaning system at the bottom of the sieve plate: 
Incomplete cleaning of the mud-like stuff at the bottom will affect the fi ltering quality and speed of wort in the next pot. The special structure of the cleaning nozzle makes the spraying angles mutually overlapped. The total phased array layout guarantees the leaning has no dead corner left and there is no need to disassemble the sieve plate for cleaning manually, which would reduce the labor intensity and the deformation of the sieve plate.
 

過濾排糟單元 ( 華藝發明專利 )

 

過濾排糟單元 ( 華藝發明專利 )

 

過濾排糟單元 ( 華藝發明專利 )

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